battery machine

Inter-cell Welding Machine welds L connecters through the partition. Basic function of Inter-cell Welding Machine is to compress L connecters to form a dimple on both the connecters & make these dimples touch each other through the hole of partition.
Once these connecters touch each other a set amount of current at given amplitude (Voltage) is passed through these to melt & then current is stopped so molten lead is cooled to fill the hole of battery machines which makes both the connecters to form a single identity.
We can take one example to demonstrate this operation in our older experience of melting & connecting pole connecters, Current amplitude is taken as Regulator setting of brazing torch & current flow time is equivalent to holding time of torch flame to connecter Battery recycling plant

Total power required which is multiplication of current & time, but at the same time both are not supplement to each other. Be cautious about Dry welding, this will be happen when current flow is lesser and lead is not melted properly. So, set it very precisely. Weld time & Current will vary depending on quality of lead, incoming voltage, force set by gap adjustment, Line air pressure.
If lead is not tested properly then lead will have different properties in different Bars. This is also important when L connecters are casted, operator has to be very careful that he has to take lead not the dross floating on top of pot. Ageing of Lead Parts are also important because oxidation process will take place & Oxidation layer will form by reacting from Atmospheric Oxygen and Lead.
Hardness of Lead will also increase on Hourly basis from Casting. This Oxide layer is very difficult to remove. Once welding is done machinery is rechecked for flashing with the help of short circuit tester & continuity tester will check that all the connections are welded. Now Cells are connected which makes it pack of cells.
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